Filling and closing machine

Machine type FFV 12024

The machine type FFV 12024 comprises a compact system for filling and closing vials, bottles and similar containers. The dosing station is designed to process liquid products using rotary piston pumps. However, it can also be equipped with alternative dosing technology such as peristaltic pumps or a time-pressure dosing system. The containers are conveyed through the work area in a continuous motion and suspended freely, without any obstruction by base guides or counterguides. This LF-friendly transport system works virtually particle-free. The containers are closed by the insertion of rubber stoppers or droppers.

HIGHLIGHTS

Pharmaceutical design
Gentle container transport
Continuous, reliable and gentle closing system
Size change without tools

Versions

Type of machine	Output	Processing range
FFV12024	up to 36,000 items/h	Container diameter: 14 - 36 mm Container height: max. 80 mm

Technical data depend on machine equipment and packaging.

Properties

Easy and centralized operation

Compact design

Optimal laminar air flow

Low-particle closure feed

Program-controlled dose adjustment and filling needle movement

Optional extras

Barrier systems – RABS and cleanroom isolator
Special infeed and discharge zone configurations
Mounted blow-cleaning station
Alternative dosing systems (e.g. peristaltic pumps, time-pressure dosing system)
SIP/CIP-compatible dosing components
ECOfill
Zero-loss start-up and running empty with minimal product loss
In-Process Control (IPC)
Gas flushing before, during and after filling as well as during closing, with option for "inline" sterilization
Stopper sorting and feed from the operator side of the machine
Stopper loading via alpha/beta port
Various supply hoppers
Quick-action fastener for sorting vibrators
Increased processing and dosing range by halving the number of active positions
Equipment for processing crimp caps or screw caps
Various transport systems including systems with traveling base guide (only for bottles with threaded neck)
Discharge system for reject containers
Service portal vision system (cleanroom compatible)
A range of checking and alarm devices and counters
Software upgrades
Qualification (IQ/OQ)

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CIP/SIP

"Cleaning in place – sterilizing in place" is a system for cleaning and/or sterilizing product-carrying parts as installed. Our CIP/SIP system offers a high level of process reliability while saving work and time, as well as cutting cleaning and sterilization costs.

All parts which come into contact with the product are rinsed intensively with suitable cleaning media. There is no need to remove any parts. Once the cleaning and sterilization process has been completed, the entire system is cooled and kept under vacuum until the start of production. All applicable technical and pharmaceutical regulations, such as DIN, GMP and FDA, are observed and applied.

Dosing systems

Rotary piston pumps
The rotary piston pumps comprise only two parts. The dose is defined by the pump stroke setting. They are self-priming and dispense pharmaceutical products very gently and with great precision.
Single-hose peristaltic pumps
Only one product hose is required from the product vessel to the dosing needle. The single-hose peristaltic pumps do not require a Y-manifold, which means that the dosing system itself is very straightforward and easy to use.
Time/pressure dosing system
Product is supplied from a dosing vessel equipped with a precision pressure controller. Only one product hose is required from the pressure controller to the dosing needle. This electronically controlled dosing process allows production data to be acquired and documented.